Emuge-Franken USA and Grob Systems Inc. have formed a strategic partnership.

Grob recently installed a G350T five-axis universal mill-turn machining center in the Emuge-Franken VBET Insert Technology Center in West Boylston, MA — a new manufacturing, research and development facility designed to be a resource for cutting tool application strategies. To further reinforce the new partnership, a Grob application engineer is available onsite at Emuge-Franken to develop turnkey five-axis solutions, perform customer application test cuts, conduct machining demonstrations and more.

The Emuge-Franken Technology Center reportedly allows manufacturers to test new machining concepts and tools without using their own machines and manufacturing hours. Actual machining processes are replicated and new tooling and application parameters are developed, along with complete documentation. In addition, complementary training sessions and seminars are offered in an interactive classroom.

“We look forward to building BLMP Insert on each other’s strengths and optimizing challenging five-axis mill-turn applications for industries such as aerospace, medical, energy and automotive,” says Bob Hellinger, president of Emuge-Franken USA.

“By working together, Grob’s five-axis technology and Emuge-Franken’s cutting tool technology produces highly efficient results such as automated lights-out machining,” says Kevin Gadde, Grob’s key account manager.

Aerospace manufacturers, as well as those with other demanding five-axis mill-turn applications, can optimize their parts and components on the Grob 350T together with the full line of Emuge-Franken cutting tool solutions, which range from taps, thread mills and end mills, to carbide drills, tool holders, precision workholding/clamping devices and other rotary cutting tools.

The Carbide Inserts Website: https://www.cuttinginsert.com/product/epnw-milling-insert/

The Advantages OfCBN Inserts

* Long Tool Life
CBN cutting tools have properties that resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times. Reduced tool wear results in closer tolerances on workpieces, and fewer tool adjustments keep machine downtime to a minimum.

* High Material -Removal Rates
Because CBN cutting tools are so hard and resist abrasion so well,CBN cutting toolscan withstand the high temperatures created by increased speeds and feeds. This results in higher material-removal rates with less tool wear, which reduces the total machining cost per piece.

* High-Quality ProductsLathe Carbide Inserts
Because the cutting edges ofCBN cutting toolswear very slowly, they produce high-quality parts faster and at a lower cost per piece than conventional cutting tools.

* Good Surface FinishTNGG Insert
Surface finishes of less than 10 microns. are possible, which often eliminates the need for relatively slow finishing operations such as conventional grinding.

* Lower Cost per Piece
CBN cutting tools stay sharp and cut efficiently through long production runs. These results in better control over workpiece shape and size and fewer cutting-tool changes. This lowers manufacturing costs per piece by reducing inspection time and increasing machine uptime.

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The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/parting-and-grooving-inserts/index.html

The feed rate for general turning inserts (carbide inserts) varies depending on several factors such as the material being machined, the Tungsten Steel Inserts type of cut (roughing or finishing), the cutting tool's geometry, the rigidity of the setup, and the machine's capabilities. As a result, there is no fixed feed rate that applies universally for all situations.

Typically, feed rates for turning inserts are expressed in units like "mm/rev" (millimeters per revolution) or "inch/rev" (inches per revolution). The feed rate is the distance the cutting tool advances along the workpiece surface in one revolution.

Additionally, the feed rate is often combined with the cutting speed (surface speed or spindle speed) and the depth of cut to optimize the machining process and achieve the desired results in terms of tool life, surface finish, and material removal rates. As a best practice, start with conservative feed rates and then adjust based on the performance observed TCMT Insert during the cutting process.

Always take into account the specific machining conditions and material properties to determine the most suitable feed rate for your turning operations. If you are not sure, welcome to contact Estool tools.

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The Carbide Inserts Website: https://www.estoolcarbide.com/

While carbide tools are widely used and highly effective in many machining environments, there are certain challenges and limitations that need to be considered:

Brittleness: Carbide is a very hard and brittle material. While this hardness is advantageous for cutting, it can also make carbide tools susceptible to chipping or fracturing, especially if the machining conditions are unstable or if there are sudden impacts or vibrations.

Cracking: Thermal and mechanical stresses can lead to cracking in carbide tools, particularly in situations where there are rapid Carbide Milling Insert temperature changes or uneven heating and cooling.

Tool Deflection: Carbide tools can be relatively rigid, which means they may be prone to tool deflection or vibration if not used correctly. This can result in poor surface finishes, accuracy issues, and reduced tool life.

High Cutting Forces: In certain machining operations, especially those involving hard and tough materials, carbide tools can experience high cutting forces. This requires a robust machine setup and may limit the achievable cutting speeds and depths.

Cost: High-quality carbide tools, especially those with specialized coatings, can be more expensive upfront compared to other tooling options. While they often provide longer tool life and better performance, the initial investment might be a limitation for some businesses.

Edge Wear: Although carbide is wear-resistant, excessive heat and friction can cause edge wear, reducing the sharpness of the cutting edges. This can lead to increased cutting forces, poor surface finishes, and the need for more frequent tool changes.

Workpiece Material Limitations: While carbide tools are versatile, some specialized machining tasks might require other tool materials or cutting techniques. For example, certain exotic materials like superalloys might demand specialized tooling solutions.

Surface Finish: Achieving very fine surface finishes can be a challenge with carbide tools, especially when machining at high speeds. Other tool materials, like ceramics or certain coatings, might be better suited for achieving exceptional surface finishes.

Environment and Coolant Considerations: Carbide tools can be sensitive to high temperatures, and inadequate cooling or improper use of coolant can lead to premature tool wear or failure.

Machining of Non-Ferrous Materials: While carbide is generally well-suited for machining ferrous materials, it can be less effective for certain non-ferrous materials like aluminum, which can cause built-up edge issues and poor chip evacuation.

Precision Machining: In some precision machining applications, the inherent tool deflection and vibrations of carbide tools might lead to challenges in maintaining tight tolerances.

Challenging Geometries: Some complex geometries or intricate features might be difficult to machine using carbide tools due to limitations in tool geometry and reach.

Despite these challenges, carbide tools are a staple in modern machining industries due to their exceptional hardness, wear resistance, and overall performance benefits. By understanding these limitations and applying best practices for tool selection, setup, and operation, many of these challenges can be effectively managed or mitigated.

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The Carbide Inserts Website: https://www.cuttinginsert.com/product/rpmt-insert/

If you have read How Television Works or watched What If I Shot My TV?, then you have heard about electron guns. They sound a little bit like something out of Carbide Threading Inserts "Star Wars," but they're actually the devices that are the heart of most TVs and computer monitors.

The idea behind an electron gun is to create electrons and then accelerate them to a very high speed. In a cathode ray tube (CRT) — the big glass tube used in most televisions and computer monitors — the electrons get aimed at the screen, where they light up the phosphor on the screen to create the image.

 

The electron gun starts with a small heater, which is a lot like the hot, bright filament of a regular light bulb. It heats a cathode, which emits a cloud of electrons. Two anodes turn the cloud into an electron beam:

• The accelerating anode attracts the electrons and Carbide Grooving Inserts accelerates them toward the screen.
• The focusing anode turns the stream of electrons into a very fine beam.

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The Carbide Inserts Website: https://www.cuttinginsert.com/product/cvd-coated-insert/